![](https://static.wixstatic.com/media/291d34_55f723a5e4fd42dc9464598d3eeff0cf~mv2.png/v1/crop/x_13,y_38,w_2534,h_364/fill/w_594,h_85,al_c,q_85,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_55f723a5e4fd42dc9464598d3eeff0cf~mv2.png)
Black Arrow Designs
Eilidh Proudfoot
Freelance
Model Maker
ZIPPO LIGHTER
![](https://static.wixstatic.com/media/291d34_3813e9cb19de4715bdf0ea689e0cda8a~mv2_d_4032_3024_s_4_2.jpg/v1/crop/x_141,y_0,w_3656,h_3024/fill/w_484,h_401,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_3813e9cb19de4715bdf0ea689e0cda8a~mv2_d_4032_3024_s_4_2.jpg)
THE BRIEF
As my first project in second year in college I was asked to create a scaled up sectional model of a modern, technically operated product.
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I decided to recreate an upscaled Zippo lighter.
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The materials used are styrene, acrylic, blue foam and MDF.
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It took two months to make and finish the model.
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This model was displayed at the 2017 Craftex Exhibition in Glasgow.
CONSTRUCTION
![](https://static.wixstatic.com/media/291d34_8199748957c94b6495914f25861b54e8~mv2_d_3264_2448_s_4_2.jpg/v1/fill/w_285,h_215,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_8199748957c94b6495914f25861b54e8~mv2_d_3264_2448_s_4_2.jpg)
![](https://static.wixstatic.com/media/291d34_d0c5c7bbaa0b4af8af42bec1b15b4204~mv2_d_3264_2448_s_4_2.jpg/v1/fill/w_285,h_215,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_d0c5c7bbaa0b4af8af42bec1b15b4204~mv2_d_3264_2448_s_4_2.jpg)
The main shells have been made from layered styrene which has been moulded on the vacuum former.
![](https://static.wixstatic.com/media/291d34_3fab94971f4d40daa55d3871dd47caa3~mv2.png/v1/crop/x_216,y_0,w_1588,h_1068/fill/w_321,h_215,al_c,q_85,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_3fab94971f4d40daa55d3871dd47caa3~mv2.png)
Smaller parts such as wheels and pipes were made from acrylic cut from the laser cutter.
![](https://static.wixstatic.com/media/291d34_4e92f657e32c4309ac055f8dc5e4f121~mv2_d_3264_2448_s_4_2.jpg/v1/fill/w_372,h_279,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_4e92f657e32c4309ac055f8dc5e4f121~mv2_d_3264_2448_s_4_2.jpg)
The outer shell was painted a bright yellow on the outside and brass on the inside.
I then printed and glued the skull design to the front with a glossy finish.
PAINTING AND FINISHING
![](https://static.wixstatic.com/media/291d34_a5896a80905441398b56d204cd33c3db~mv2_d_2448_3264_s_4_2.jpg/v1/crop/x_0,y_241,w_2448,h_3023/fill/w_324,h_400,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_a5896a80905441398b56d204cd33c3db~mv2_d_2448_3264_s_4_2.jpg)
![](https://static.wixstatic.com/media/291d34_2f925c3cf15a4e839762f24278ef8546~mv2_d_3264_2448_s_4_2.jpg/v1/fill/w_412,h_309,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_2f925c3cf15a4e839762f24278ef8546~mv2_d_3264_2448_s_4_2.jpg)
The inner shell and smaller details were painted a variety of colours to look like metal before the white painted blue foam and cotton was added.
![](https://static.wixstatic.com/media/291d34_992e4f7e6b1b447aba0db7c7ca19cb6c~mv2_d_2448_3264_s_4_2.jpg/v1/crop/x_0,y_853,w_2448,h_1803/fill/w_451,h_332,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_992e4f7e6b1b447aba0db7c7ca19cb6c~mv2_d_2448_3264_s_4_2.jpg)
![](https://static.wixstatic.com/media/291d34_7de4bad3721d4f888deab2977efba924~mv2_d_2448_3264_s_4_2.jpg/v1/crop/x_0,y_865,w_2448,h_1795/fill/w_453,h_332,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_7de4bad3721d4f888deab2977efba924~mv2_d_2448_3264_s_4_2.jpg)
A glossy black MDF base was added with clear acrylic stands for support. A name plaque and platform for the original product was also added.
![](https://static.wixstatic.com/media/291d34_4c9c5a9ba53c4127b2ddfcb9988fc21a~mv2_d_4032_3024_s_4_2.jpg/v1/crop/x_27,y_0,w_4005,h_3024/fill/w_470,h_355,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_4c9c5a9ba53c4127b2ddfcb9988fc21a~mv2_d_4032_3024_s_4_2.jpg)
![](https://static.wixstatic.com/media/291d34_adaf3b86e1d24cb3996092c455e31d41~mv2_d_4032_3024_s_4_2.jpg/v1/crop/x_148,y_0,w_3824,h_3024/fill/w_450,h_356,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_adaf3b86e1d24cb3996092c455e31d41~mv2_d_4032_3024_s_4_2.jpg)
![](https://static.wixstatic.com/media/291d34_de7045d52abb4668aa61a05a2f2ec310~mv2_d_4032_3024_s_4_2.jpg/v1/crop/x_121,y_0,w_3642,h_3024/fill/w_524,h_435,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/291d34_de7045d52abb4668aa61a05a2f2ec310~mv2_d_4032_3024_s_4_2.jpg)